Thursday, April 30, 2020

Automotive CAN Bus System Explained Instruction & Diagnosis

Automotive CAN Bus System Explained Instruction & Diagnosis

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In this article we will talk about one of the most popular communication protocol in the on-board diagnostics (OBD)-II standard,which is Controller Area Network (CAN) Bus.

What is CAN Bus System?

A Controller Area Network (CAN) refers to a net work of independent controllers. It is a serial communications protocol that efficiently supports distributed real-time control with a very high level of security. The CAN bus standard was developed by Bosch and Intel and the version of the current standard has been in use since 1990.

Back in a day when the world was less concerned about environment,there were fewer sensors and modules in the car.At that time,all sensors and modules were connected by point to point wires because they did not need to be linked together for exchanging real time information.

However,as the environment regulation gets stricter,vehicles were required t have more and more sensors and modules to control emission from the exhaust pipe.

They need to share information in real time to effectively control emission.This mean more wire harnesses were required between modules,and therefor much more weight to the vehicle,more complexity of the system and eventually higher cost.

In order to optimize efficiency of the network,Robert Bosch GmbH came up with a new protocol in 1985,called CAN (Controller Area Network).CAN allowed different modules to communicate each other using a common cable.

In short, the Controller Area Network (CAN) is a standard used to allow Electronic Control Units (ECUs) to communicate in an efficient manner without a central computer. Messages are broadcast in a system that requires very little physical wiring making CAN bus low cost, robust and efficient. Applications of the CAN protocol include in particular automotive (cars, trucks, buses, commercial vehicles etc.), but also e.g. boats, drones and industrial automation.

As the automotive industry started to adopt CAN,International Organization for Standardization (ISO) released the CAN standard ‘ISO 11898’ in 1993.Later on ISO added several higher versions,for example,ISO11898-2 (High speed CAN) and ISO 11898-3(Low Speed/Fault Tolerant CAN).There are more types of CAN bus,but for the sake of simplicity of this article,we are not going to go over all the details of each types.

Let’s dive into major difference between two mostly used types:

High Speed CAN & Low Speed/Fault Tolerant CAN

In automotive industry,High Speed CAN (ISO 11898-2) has been the most widely used protocol among others due to its fast transfer rate and simplicity of wires between modules.High speed CAN allows up to 1 Mbit/sec and uses a linear bus with 120 ohms termination resistor located at each end.

Instead of having two termination resistors at the end,in Low Speed/Fault Tolerant CAN (ISO 11898-3),termination resistors are located at each modules and its overall resistance is around 100 ohms.Due to the individual termination at modules,Low speed/fault tolerant CAN allows the CAN bus to communicate in case of wire failure.It offers transfer rate (baud rate) from 40 Kbit/s to 125 Kbit/s.

CAN Bus Communication Advantages:

Low cost: ECUs communicate via a single CAN interface, i.e. not direct analogue signal lines, reducing errors, weight, costs

Centralized: The CAN bus system allows for central error diagnosis and configuration across all ECUs

Robust: The system is robust towards failure of subsystems and electromagnetic interference, making it ideal for e.g. vehicles

Efficient: CAN messages are prioritized via IDs so that the highest priority IDs are non-interrupted (key in e.g. vehicles)

Flexible: Each ECU contains a chip for receiving all transmitted messages, decide relevance and act accordingly – this allows easy modification and inclusion of additional nodes (e.g. CAN bus data loggers) – cf. below figure

How do CAN bus modules communicate?

CAN bus uses two dedicated wires for communication.The wires are called CAN high and CAN low. When the CAN bus is in idle mode, both lines carry 2.5V. When data bits are being transmitted, the CAN high line goes to 3.75V and the CAN low drops to 1.25V, thereby generating a 2.5V differential between the lines. Since communication relies on a voltage differential between the two bus lines, the CAN bus is NOT sensitive to inductive spikes, electrical fields or other noise. This makes CAN bus a reliable choice for networked communications on mobile equipment.

CAN power can be supplied through CAN bus. Or a power supply for the CAN bus modules can be arranged separately. The power supply wiring can be either totally separate from the CAN bus lines (using suitable gauge wiring for each module) resulting in two 2-wire cables being utilized for the network, or it can be integrated into the same cable as the CAN bus lines resulting in a single 4-wire cable. CAN bus cabling is available from multiple vendors.

When there is a problem in CAN line,symptoms could be ranging from communication error between modules to thoroughly no communication with a scan tool.You may diagnose it manually with a set of oscilloscope but probing onto correct pins on OBD port and analyzing the graph can sometimes be cumbersome.But what if your scan tool can check the CAN line with just DTC cable connected?

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Automotive CAN Bus Trouble Repair & Diagnosis Check here:

G-scan2 Diagnose Automotive CAN Bus No Communication Error

Automotive CAN Bus Related Diagnostic Trouble Codes:

Note: This is only a partial list of all the possible U-codes.

U0001 High Speed CAN Communication Bus

U0002 High Speed CAN Communication Bus Performance

U0003 High Speed CAN Communication Bus (+) open

U0004 High Speed CAN Communication Bus (+) low

U0005 High Speed CAN Communication Bus (+) high

U0006 High Speed CAN Communication Bus (-) open

U0007 High Speed CAN Communication Bus (-) low

U0008 High Speed CAN Communication Bus (-) high

U0009 High Speed CAN Communication Bus (-) shorted to Bus (+)

U0010 Medium Speed CAN Communication Bus

U0011 Medium Speed CAN Communication Bus Performance

U0012 Medium Speed CAN Communication Bus (+) open

U0013 Medium Speed CAN Communication Bus (+) low

U0014 Medium Speed CAN Communication Bus (+) high

U0015 Medium Speed CAN Communication Bus (-) open

U0016 Medium Speed CAN Communication Bus (-) low

U0017 Medium Speed CAN Communication Bus (-) high

U0018 Medium Speed CAN Communication Bus (-) shorted to Bus (+)

U0019 Low Speed CAN Communication Bus

U0020 Low Speed CAN Communication Bus Performance

U0021 Low Speed CAN Communication Bus (+) open

U0022 Low Speed CAN Communication Bus (+) low

U0023 Low Speed CAN Communication Bus (+) high

U0024 Low Speed CAN Communication Bus (-) open

U0025 Low Speed CAN Communication Bus (-) low

U0026 Low Speed CAN Communication Bus (-) high

U0027 Low Speed CAN Communication Bus (-) shorted to Bus (+)

U0028 Vehicle Communication Bus A

U0029 Vehicle Communication Bus A Performance

U0030 Vehicle Communication Bus A (+) open

U0031 Vehicle Communication Bus A (+) low

U0032 Vehicle Communication Bus A (+) high

U0033 Vehicle Communication Bus A (-) open

U0034 Vehicle Communication Bus A (-) low

U0035 Vehicle Communication Bus A (-) high

U0036 Vehicle Communication Bus A (-) shorted to Bus (+)

U0037 Vehicle Communication Bus B

U0038 Vehicle Communication Bus B Performance

U0039 Vehicle Communication Bus B (+) open

U0040 Vehicle Communication Bus B (+) low

U0041 Vehicle Communication Bus B (+) high

U0042 Vehicle Communication Bus B (-) open

U0043 Vehicle Communication Bus B (-) low

U0044 Vehicle Communication Bus B (-) high

U0045 Vehicle Communication Bus B (-) shorted to Bus (+)

U0046 Vehicle Communication Bus C

U0047 Vehicle Communication Bus C Performance

U0048 Vehicle Communication Bus C (+) open

U0049 Vehicle Communication Bus C (+) low

U0050 Vehicle Communication Bus C (+) high

U0051 Vehicle Communication Bus C (-) open

U0052 Vehicle Communication Bus C (-) low

U0053 Vehicle Communication Bus C (-) high

U0054 Vehicle Communication Bus C (-) shorted to Bus (+)

U0055 Vehicle Communication Bus D

U0056 Vehicle Communication Bus D Performance

U0057 Vehicle Communication Bus D (+) open

U0058 Vehicle Communication Bus D (+) low

U0059 Vehicle Communication Bus D (+) high

U0060 Vehicle Communication Bus D (-) open

U0061 Vehicle Communication Bus D (-) low

U0062 Vehicle Communication Bus D (-) high

U0063 Vehicle Communication Bus D (-) shorted to Bus (+)

U0064 Vehicle Communication Bus E

U0065 Vehicle Communication Bus E Performance

U0066 Vehicle Communication Bus E (+) open

U0067 Vehicle Communication Bus E (+) low

U0068 Vehicle Communication Bus E (+) high

U0069 Vehicle Communication Bus E (-) open

U0070 Vehicle Communication Bus E (-) low

U0071 Vehicle Communication Bus E (-) high

U0072 Vehicle Communication Bus E (-) shorted to Bus (+)

U0073 Control Module Communications Bus A Off

U0074 Control Module Communications Bus B Off

U0100 Lost Communication with ECM/PCM A

U0101 Lost Communication with TCM

U0102 Lost Communication with Transfer Case Control Module

U0103 Lost Communication with Gear Shift Module

U0104 Lost Communication with Cruise Control Module

U0105 Lost Communication with Fuel Injector Control Module

U0106 Lost Communication with Glow Plug Control Module

U0107 Lost Communication with Throttle Actuator Control Module

U0108 Lost Communication with Alternative Fuel Control Module

U0109 Lost Communication with Fuel Pump Control Module

U0110 Lost Communication with Drive Motor Control Module A

U0111 Lost Communication with Battery Energy Control Module A

U0112 Lost Communication with Battery Energy Control Module B

U0113 Lost Communication with Emissions Critical Control Info

U0114 Lost Communication with Four-Wheel Drive Clutch Control Module

U0115 Lost Communication with ECM/PCM B

U0116 Lost Communication with Coolant Temperature Control Module

U0117 Lost Communication with PTO Control Module

U0118 Lost Communication with Fuel Additive Control Module

U0119 Lost Communication with Fuel Cell Control Module

U0120 Lost Communication with Starter/Generator Control Module

U0121 Lost Communication with ABS Control Module

U0122 Lost Communication with Vehicle Dynamics Control Module

U0123 Lost Communication with Yaw Rate Sensor Module

U0124 Lost Communication with Lateral Acceleration Sensor Module

U0125 Lost Communication with Multi-Axis Acceleration Sensor Module

U0126 Lost Communication with Steering Angle Sensor Module

U0127 Lost Communication with Tire Pressure Monitor Module

U0128 Lost Communication with Parking Brake Control Module

U0129 Lost Communication with Brake System Control Module

U0130 Lost Communication with Steering Effort Control Module

U0131 Lost Communication with Power Steering Control Module

U0132 Lost Communication with Suspension Control Module A

U0133 Lost Communication with Active Roll Control Module

U0139 Lost Communication with Suspension Control Module B

U0140 Lost Communication with Body Control Module

U0151 Lost Communication with Restraints Control Module

U0155 Lost Communication with Instrument Panel Cluster Control Module

U0161 Lost Communication with Compass Module

U0162 Lost Communication with Navigation Display Module

U0163 Lost Communication with Navigation Control Module

U0164 Lost Communication with HVAC Control Module

U0165 Lost Communication with Rear HVAC Control Module

U0167 Lost Communication with Vehicle Immobilizer Control Module

U0168 Lost Communication with Vehicle Security Control Module

U0169 Lost Communication with Sunroof Control Module

U0170 Lost Communication with Restraint System Sensor A

U0171 Lost Communication with Restraint System Sensor B

U0172 Lost Communication with Restraint System Sensor C

U0173 Lost Communication with Restraint System Sensor D

U0174 Lost Communication with Restraint System Sensor E

U0175 Lost Communication with Restraint System Sensor F

U0180 Lost Communication with Automatic Lighting Control Module

U0181 Lost Communication with Headlamp Leveling Control Module

U0182 Lost Communication with Front Lighting Control Module

U0183 Lost Communication with Rear Lighting Control Module

U0184 Lost Communication with Radio

U0185 Lost Communication with Antenna Control Module

U0187 Lost Communication with Digital Disc Player/Changer Module A

U0197 Lost Communication with Telephone Control Module

U0198 Lost Communication with Telematic Control Module

U0199 Lost Communication with Door Control Module A

U0200 Lost Communication with Door Control Module B

U0201 Lost Communication with Door Control Module C

U0202 Lost Communication with Door Control Module D

U0212 Lost Communication with Mirror Control Module A

U0222 Lost Communication with Door Window Motor A

U0235 Lost Communication with Cruise Control Front Distance Range Sensor

U0241 Lost Communication with Headlamp Control Module A

U0242 Lost Communication with Headlamp Control Module B

U0246 Lost Communication with Seat Control Module E

U0254 Lost Communication with Remote Start Module

U0293 Lost Communication with Hybrid Powertrain Control Module

U029A Lost Communication with Hybrid Battery Pack Sensor Module

U0301 Software Incompatibility with ECM/PCM

U0302 Software Incompatibility with TCM (Transmission Control Module)

U0303 Software Incompatibility with Transfer Case Control Module

U0321 Software Incompatibility with Ride Level Control Module

U0326 Software Incompatibility with Vehicle Immobilizer Control Module

U0327 Software Incompatibility with Vehicle Security Control Module

U0400 series codes Invalid data received from various modules

U0500 series codes Invalid data received from various modules

U3000 Control Module

U3003 Battery Voltage

This article tech Supported by China OBD2,

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